What are the most common problems with capping machines?

Small capping machines may encounter a variety of problems during use. According to the information in the reference article, the following are some of the most common problems of small capping machines summarized by Chunlei Intelligent Editor and their related information:

1. Unsecured capping:

Performance: The cap is easily opened or the cap is not flat.

Cause: The braking force of the capping machine is insufficient, which may be caused by wear and other problems.

Solution: Readjust the braking force of the capping machine and replace the wearing parts with severe wear.

2. Stuck cap:

Performance: The cap cannot be smoothly passed through the capping machine wheel to the bottom of the bottle.

Cause: The cap is not suitable, the height of the bottle cap is not suitable, the spacing of the capping machine wheels is not suitable, or there are debris in the capping machine transmission system.

Solution: Confirm whether the cap is suitable, adjust the height of the bottle cap, adjust the spacing of the capping machine wheels, and clean the capping machine transmission system.

3. Leakage:

Performance: The bottle is not tightly sealed, affecting the product quality and shelf life.

Cause: There is a gap between the capping machine and the bottle cap.

Solution: Adjust the force of the wheel, check the air source of the capping machine, and reduce the gap on the machine.

4. Indentation problem:

Performance: Indentation occurs when pressing the bottle cap.

Cause:

Insufficient pressure: Improper adjustment of the pressure of the small capping machine.

Wear of the capping head: Long-term use causes wear of the capping head.

Bottle cap quality problem: The quality of the bottle cap itself is poor.

Solution:

1. Adjust the pressure: Ensure that the pressure of the small capping machine is normal.

2. Replace the capping head: If the capping head is worn, replace it with a new one.

3. Replace the bottle cap: If the bottle cap quality problem, replace it with a good quality bottle cap.

5. Electrical failure:

Cause: Circuit failure, motor damage, etc.

Solution:

Check the power connection and the connection and wiring of the electrical components to ensure that the electrical system is working properly.

If necessary, ask a professional electrical maintenance personnel to check and repair the circuit failure.

Replace the damaged motor.

6. Improper maintenance and care:

Long-term use without necessary maintenance and care may cause the performance of the small capping machine to deteriorate or even fail.

Solution:

Daily maintenance: clean and disinfect the small capping machine, pay attention to the cleaning of the bottle caps to avoid accumulation of debris.

Irregular inspection: check whether all parts of the small capping machine are normal, and deal with any abnormalities in time.

Repair and replacement: If any equipment needs to be repaired or replaced, please ask professionals to operate.

From the above summary, it can be seen that the most common problems of small capping machines are mainly concentrated in capping effect, electrical failure and maintenance. In order to maintain the good performance of the small capping machine and extend its service life, Chunlei Xiaobian recommends that users should perform regular maintenance and adjust equipment parameters according to actual conditions.